1.) MAINTENANCE INSTRUCTIONS
This product can be used only for electrostatic powder coating and enamel coating.
This product must be landed in a suitable good way.
The parts that are in the system can show some change according to corrusion time, paint quality,air quality and the used air pressure.
All the cleaning and the maintenance operations must be done with dry air and dry tissue and dry brush. Water, thinner and similar liquids must not be used in the inside cleaning.
Maintenance according to the frequency of use must be made within a particular program.
MAINTENANCE PROGRAM |
THE PLACES TO LOOK |
| Starting work |
: |
Control the connection of the cable and the hose(pipe). Be sure of the machine land connection when is made. |
| Daily |
: |
Turn off air supply. Remove the air hose of the enjector |
| Between the 40-60 hours |
: |
Enjector bush ,enjector nozzle etc. Check the risk of corrusion of this parts parts. Errosed( damaged) parts have to be Replaceed. |
| Once each 3 months |
: |
Let your machine be maintained be the manufacturer or the distuributor. |
NOTE: The air curring system and the the land connection must be made.the dameged which come out of this reasons is out of warrantee
2.) INSTRUCTIONS FOR USE OF THE DEVICE
INSTRUCTIONS
STRONG 3000 Powder Coating Systems are manufactured according to the EN 50050 European norms.
Security Instructions (Safety Rules)
Important Information:
This system must be used only for powder coating applications.
System must be grounded securely.
This system can cause serious dangers if written instructions below are not followed carefully:
The elctropneumatic control module (PEG201) should be kept away from dangerous places (fire, naphta medium, acids, etc).
This system should be operated by only authorized and educated personnel.
Operating instructions and warning panel prepared in the language of operator can understand, should be placed near the operator where he/she can reach and understand easily.
The operator should use a shoewear with ground permeability property or the shoewear should be antistatic. If gloes are used, gloves should be without palms or should be antistatic in order to provide grounding, according to ISO 2251 Norms.
The ground where the operator stands on should be conductive (as concrete ground, etc).
The place where the powder spraying is applied should be ventilated. The powder spraying should be applied in a cabin that has a good absorption property.
The powder coating equipment and all materials around it should be grounded because that they can be influenced from static field.
All materials that are being coated should be grounded with the max. 1m height hanging system.
The absorption system of powder coating cabin should be checked continously and should be maintained if needed.
When the powder coating equipment is cleaning, the system should be kept closed.
The should not be any moisture or grease in the entrance air.
The should not be any moisture or grease in the powder paint placed in hopper.
The Injector and powder coating gun should be cleaned after each two-hour period of coating, and powder paint hose and the hopper should be cleaned after each shift.
The inside of power supply box and the the parts of powder coating gun except the cleaning parts should not be touched.
The cable of gun and powder paint hose should not be stepped on and should not be overpulled.
The equipment entrance voltage should be kept constant with the 220V (±7,5V).
The workplace temperature should be maximum 35 Celcius Degrees.
Operator must guarantee to follow carefully and apply all written instructions above and should take any responsibility in case of any accident arised because of non followed instructions.
3.) OUR SECTORS
Click here for a description of our sector.
4.) ADVANTAGES COMPARED TO THE AGE OF THE POWER ENAMEL
The advantages of powder enamel compared to liquid enamel in regards of
Price,Manufactory,Employee,Application,Quality and Marketing
1-99% of the enamel is used.The wastage reduces down to % 1.
2-The surface cleaning chemicals are not used before enamelisation.
3-The chemicals and baths are not heated.
4-There is no need for an employee in bathrooms.
5-There is no need mixers.
6-The energy used by mixers or employees is not wasted.
7-The duration in which the liquid enamel is waited to get dry is totally removed.
8-There is no need for an employe in the immersion process.
9-There is no need for machines for the pliancy ruler with high costs.
10-The quality of the product increases when compared to liquid enamel.
11-No enamel is wasted.
12-The standardisation is provided...
13-The system amortizes itself in quite a short time.
14-Marketing the powder enamel is easier because of its visual quality differences of the product.
15-In the powder enamel system,energy usage is 20 km,the number of the employees (for 15000 pipes a day).
16-If the institution has a 3 shift working system in a day, the period of amortization will reduce.
